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The Ultimate Guide to the CBC UNI Digital Electric Series

10th October 2024

The Ultimate Guide to the CBC UNI Digital Electric Series


 

The Ultimate Guide to the CBC UNI Digital Electric Series 

Precision Tube and Pipe Bending for Every Industry

The CBC UNI Digital Electric Series is a range of highly versatile, accurate, and powerful tube and pipe bending machines, ideal for industries that require precision and repeatability. These machines, including the UNI60 and UNI70 models, are designed to handle various materials, from thin- and thick-walled tubes to more specialised materials like CDS, T45, and super duplex stainless steel

This flexibility makes the CBC UNI Series one of the top choices for industries ranging from automotive to aerospace and even the nuclear sector.

Key Features of the CBC UNI Digital Electric Series

  1. Precision and Control: The machines are equipped with digital controls that make them extremely user-friendly and capable of delivering precise bends at the touch of a button. For instance, the UNI60D and UNI70D models can bend tubes with an outer diameter of 6mm up to 114mm (or 4 inches nominal bore). These machines are programmable and can store multiple bend angles for repeat operations, allowing users to work with high accuracy and efficiency.

  2. Material Versatility: One of the standout features of the CBC UNI Series is its ability to bend a wide range of materials. The machines provide versatility across various applications, from common metals like steel and stainless steel to more specialised ones such as annealed copper, CDS, and T45. For industries working with high-performance or exotic materials, the precision of these machines ensures that bending is done with minimal deformation, even for thin-walled tubing.

  3. Modularity with Mandrel Bending: The UNI60 and UNI70 models can be upgraded to incorporate mandrel bending capabilities. Mandrel bending is essential for those working with thin-walled materials, as it supports the tube internally during bending, preventing collapse or deformation. This option allows the machine to produce tight centerline radii with remarkable consistency. The modular nature of these machines means that users can quickly expand their capabilities as their needs evolve.

  4. Custom Tooling Options: CBC UNI machines can be customised with specialised tooling besides their standard capabilities. For instance, Tubela can manufacture tooling for square and section materials and non-standard centerline radii, catering to precise industrial requirements. This is particularly valuable for industries such as petrochemical and nuclear, where bespoke solutions are often needed. Tooling made from stainless steel is available for operations in hygiene-sensitive sectors, such as food processing or pharmaceuticals, ensuring compliance with strict industry regulations.

Applications Across Industries

The CBC UNI Series excels in various sectors due to its adaptability:

  • Aerospace and Automotive: The precise and repeatable nature of the machines is crucial for fabricating components where tight tolerances are required. Whether it's lightweight tubing in aircraft manufacturing or structural components in automotive design, these machines offer the consistency needed to meet high-quality standards.

  • Nuclear and Petrochemical: In industries where safety and durability are paramount, the CBC UNI machines, with their specialised tooling options, enable the bending of materials such as super duplex stainless steel, prized for its corrosion resistance and strength. Custom tooling for non-standard applications ensures that even the most demanding projects can be easily handled.

  • Construction and Heavy Industry: The UNI60 and UNI70 can easily handle thicker-walled materials, making them suitable for heavy-duty applications such as structural steelworks or pipe installations. Their power and capacity to bend large-diameter tubes (up to 114mm) make them an excellent choice for these demanding environments.

Long-Term Reliability and Service Support

CBC tube bending machines are built to last, and Tubela provides extensive after-sales support, including repairs, servicing, and spare parts supply. 

For industries that cannot afford downtime, Tubela's maintenance services ensure that your operations can continue smoothly. 

Whether it's a mechanical repair or a software upgrade, the company offers comprehensive support to keep your machine performing at its peak for years to come.

For those seeking to enhance the machine's performance, Tubela also offers retrofits and upgrades, such as adding mandrel attachments for tighter bends or upgrading control systems for greater operational efficiency.

Conclusion

The CBC UNI Digital Electric Series provides an all-in-one solution across multiple industries for tube and pipe bending needs. 

From bending small-diameter, thin-walled tubes to handling more significant, more robust materials, these machines are unmatched in their versatility and precision. 

Whether you need repeatable bends for high-volume production or custom tooling for specialised applications, the CBC UNI Series ensures you can quickly meet any project's demands. 

Backed by Tubela’s exceptional service and support, investing in a CBC UNI bender is an innovative, long-term choice for businesses that value performance and reliability.

 

FAQs for the CBC UNI Digital Electric Series

  1. What is the range of tube diameters the CBC UNI Series can bend?

    • The CBC UNI Series can handle tubes from 6mm OD up to 114mm OD or 4 inches nominal bore.

  2. Which materials can the CBC UNI machines bend?

    • These machines are designed for various materials, including copper, steel, stainless steel, CDS, T45, and super duplex stainless steel.

  3. What is mandrel bending, and can CBC machines be upgraded to perform it?

    • Mandrel bending prevents tube collapse on tight radii, which is particularly useful for thin-walled materials. The UNI60 and UNI70 models can be upgraded with mandrel attachments.

  4. How precise are the bending operations on CBC UNI machines?

    • CBC UNI machines feature digital controls, ensuring high precision with programmable bend angles and repeatable operations.

  5. Can CBC UNI machines be customised for non-standard applications?

    • Yes, Tubela offers custom tooling options for square, section materials, and non-standard centerline radii.

  6. What industries benefit from the CBC UNI Series?

    • Industries such as aerospace, automotive, petrochemical, nuclear, and construction benefit from the versatility and precision of CBC machines.

  7. Does Tubela offer service and maintenance for CBC UNI machines?

    • Yes, Tubela provides repair, servicing, and spare parts for all CBC UNI machines to ensure long-term reliability.

  8. Can CBC UNI machines bend materials for hygiene-sensitive industries?

    • Yes, with stainless steel tooling, these machines are ideal for industries like food processing and pharmaceuticals, ensuring hygienic, corrosion-resistant bends.

  9. Are there custom tooling solutions for unique materials like super duplex stainless steel?

    • Yes, Tubela offers bespoke tooling for specialised materials, particularly for industries like petrochemical and nuclear, where durability and precision are essential.

  10. How easy is it to operate the CBC UNI Series?

    • The machines are designed for ease of use with a simple push-button interface and programmable memory for storing different bend angles, reducing operator input during repetitive tasks.

FAQs

 

  1. What tube sizes can the CBC UNI Series handle?
    The CBC UNI Series can bend tubes with an outer diameter ranging from 6mm up to 114mm (or 4 inches nominal bore).

  2. Which materials can the CBC UNI machines work with?
    These machines can handle a variety of materials, including steel, stainless steel, copper, CDS, T45, and super duplex stainless steel.

  3. What is mandrel bending, and can the CBC machines be upgraded for it?
    Mandrel bending supports the tube internally to prevent collapse during tight bends. The CBC UNI60 and UNI70 models can be upgraded with mandrel attachments for this purpose.

  4. How precise are the CBC UNI machines in their operations?
    The CBC UNI Series features digital controls for high precision, allowing for programmable and repeatable bend angles.

  5. Can the CBC UNI machines be customised for specific projects?
    Yes, Tubela offers custom tooling options, including non-standard centerline radii and tooling for square and section materials.

  6. Which industries benefit from the CBC UNI Series?
    The CBC UNI Series is widely used in industries such as aerospace, automotive, petrochemical, nuclear, and construction.

  7. How does Tubela support long-term machine reliability?
    Tubela provides extensive after-sales support, including repairs, servicing, spare parts, and even retrofits to enhance machine performance.

  8. Are the CBC UNI machines suitable for hygiene-sensitive industries?
    Yes, Tubela offers stainless steel tooling, making these machines suitable for sectors like food processing and pharmaceuticals.

  9. Can the CBC UNI Series machines handle high-performance materials?
    Yes, these machines are designed to bend high-performance materials like super duplex stainless steel, which is essential for industries such as nuclear and petrochemical.

  10. How user-friendly are the CBC UNI machines?
    The machines are designed with user-friendly digital controls, making them easy to operate and capable of storing multiple bend angles for repeat tasks.

 


 

Posted by:TUBELA Engineering Co. Ltd.